Zillion GBS
04 — ECOSYSTEM

QUALIFIED CAPACITY ACROSS THE INDUSTRIAL STACK.

Zillion GBS connects specialized capabilities across electronics, PCB fabrication, wire harnesses, plastics, sheet metal, rubber, engineering, testing and logistics across India's key manufacturing corridors.

EMS (Electronics Manufacturing)

09 Plants
EMS Plants - 1,000,000+ CPH SMT Lines, Fuji & Yamaha Pick and Place Cleanroom
1000000+ CPH

High-Speed SMT & PTH Lines, Package-on-Package (PoP), 0.3mm BGA pitch, 10-Zone Nitrogen Reflow, Koh Young 3D SPI, In-line 3D AOI, Selective Soldering, and Conformal Coating.

Equipment: Fuji NXT III, Yamaha YSM20R, Heller Nitrogen Ovens
Standards: ISO 8 / Class 100k, IPC-A-610 Class 3, IATF 16949
Pune (Bhosari / Chakan) Mumbai Chennai (Oragadam) Delhi NCR (Noida/Gurugram) Coimbatore Bengaluru Ahmedabad (Sanand)

Wire Harness & Interconnect

03 Plants
Wire Harness & Interconnect - Automated Komax Crimping & High Voltage EV Battery Cable Assembly
Integrated Harness

Automotive, industrial, and high-frequency communication wiring harness assembly. High-voltage EV orange battery cables, automated terminal crimping, ultrasonic wire splicing, and braided sleeving.

Equipment: Komax Alpha 355/550, Schleuniger Strip Series
Testing: 100% Cirris Computerized Continuity & Hi-Pot Testing
Automotive Chassis EV High Voltage Industrial Sensor Harness Pune & Chennai Hubs

Injection Moulding & Tooling

03 Plants
Injection Moulding & Tooling - 190 Servo-Hydraulic Presses 80T-1700T & Robotic Demolding
190 Machines

12,000 MT Annual Polymer Processing. Machine tonnage ranging from 80T to 1,700T. Precision enclosures, cleanroom moulding, multi-cavity hot-runner tooling, and robotic demolding.

Machinery: Engel, Toshiba, Haitian Servo-Hydraulic Units
Polymers: PA66-GF, PBT, Polycarbonate, ABS, POM, EPDM
Pune Tooling Hub 80T–1,700T Clamping 12,000 MT Annual

PCB Fabrication

03 Plants
PCB Fabrication - Multilayer Rigid, Flex, Vertical Continuous Plating & Gold ENIG Finish
150k–500k m²/yr

Single, Double, High-Layer Multilayer (up to 32+ layers), Rigid-Flex, and Flexible Circuit fabrication. Laser Direct Imaging (LDI), Vertical Continuous Plating (VCP), and controlled impedance lines (±5%).

Stackup: Up to 32 Layers, Micro-Vias, Blind/Buried
Finish: ENIG, Lead-Free HASL, Immersion Ag/Sn, OSP
Pune Mumbai Delhi NCR Rigid • Flex • Multilayer

Sheet Metal & Enclosures

03 Plants
Sheet Metal & Enclosures - High-Power CNC Fiber Laser Cutting & Precision Press Brakes
800–1,000 MT/yr

CNC Laser Cutting, Precision CNC Bending, Stamping, Robotic MIG/TIG/Spot Welding, and automated 7-tank pretreatment powder coating for electronics racks, server chassis, and outdoor IP66/67 cabinets.

Equipment: 4kW/6kW Fiber Lasers, Amada Press Brakes
Finishing: Conveyorized 7-Tank Powder Coating & Anodizing
Pune Mumbai Chassis, Racks & Cabinets

Engineering Design Houses

03 Design Houses
Engineering Design Houses - Electronics Hardware Architecture, Embedded RTOS & Firmware Labs
50+ Engineers

Deep multidisciplinary domain expertise across Electronics Hardware Architecture, Embedded Firmware (RTOS, Linux), High-Density PCB layout, Mechanical 3D CAD, Thermal Analysis, and IoT Connectivity.

Tools: Altium Designer, Cadence Allegro, SolidWorks, Ansys
Focus: DFx Audits, Test Jig Automation, Regulatory Pre-Compliance
Pune Design Center Bengaluru Tech Hub Mumbai Labs
QUALITY AUDITED & CERTIFIED

Unified Industrial Quality Certifications Across Ecosystem Facilities

IATF 16949 (Automotive) ISO 13485 (Medical Devices) AS9100D (Aerospace & Defence) ISO 9001 (Quality Management) ISO 14001 (Environmental) IPC-A-610 Class 3 Standards ESD S20.20 Protected Floor
ECOSYSTEM CAPACITY DISCLAIMER

Important Information Regarding Our Ecosystem

Capabilities, capacities, equipment, certifications and geographic coverage shown on this website represent Zillion GBS's qualified partner ecosystem and may vary by program, plant and customer requirements. Specific facility allocation and certification status are validated during program qualification.

We don't simply find capacity.

We match the right program to the right capability, location, quality system and scale.

Match Your Program to Qualified Capacity