Zillion GBS

Business Solutions

06 — BUSINESS SOLUTIONS

MORE THAN MANUFACTURING.

Accelerating enterprise capability alongside manufacturing capacity. Strategic guidance, regulatory accreditations, operational excellence frameworks, and digital shop-floor governance.

STRATEGY & INCENTIVES

Growth & Strategic Advisory

Access growth levers, capital subsidies, and government incentive programs designed to lower manufacturing cost hurdles in India.

  • PLI & SPECS Schemes: Complete application modeling, capex audit, and incentive claim filings.
  • ZED Certification: Zero defect policy Zero Effect bronze, silver, and gold certification implementation.
  • M&A & Technical Due Diligence: Plant asset valuation, capacity verification, and supplier acquisition.
  • Turnkey Plant Setups: Cleanroom design, utility layout, machine installation, and regulatory approvals.
Focus: Capex Optimization & Expansion
CERTIFICATION & AUDITS

Quality & Compliance Systems

Build world-class quality management systems strictly aligned with customer expectations and global market access mandates.

  • IATF 16949: Automotive quality management systems, PPAP Level 3 documentation, and APQP.
  • ISO 13485: Medical device cleanroom manufacturing protocols and design history file (DHF) governance.
  • AS9100D: Aerospace and defence quality standards, FAI (First Article Inspection), and lot-level traceability.
  • ISO 9001 / 14001 / 45001: Integrated enterprise quality, environmental, and safety management.
  • Product Approvals: Mandatory BIS registration (CRS), CE Marking, FCC Part 15, and UL listing.
Focus: 100% Global Audit Readiness
LEAN & TPM GOVERNANCE

Operational Excellence

Turn continuous improvement initiatives into disciplined, day-to-day operating culture that boosts line yield and reduces downtime.

  • Lean Manufacturing: Value Stream Mapping (VSM), waste elimination, and Poka-Yoke error-proofing.
  • 5S Visual Workplace: Structured sort, set, shine, standardize, and sustain audits across shifts.
  • Total Productive Maintenance (TPM): Autonomous maintenance, planned PMs, and machine availability.
  • OEE Improvement: Driving Overall Equipment Effectiveness from industry average 60% to 85%+.
  • Virtual COO Advisory: Embedded senior operational leadership to run transformation sprints.
Focus: Zero-Defect Production Yield
DECARBONIZATION & COMPLIANCE

ESG & Sustainability Solutions

Embed environmental stewardship, circular economy practices, and corporate governance into ongoing factory operations.

  • ESG Framework Audits: Baseline assessments for Scope 1, Scope 2, and Scope 3 supply chain emissions.
  • Green Factory Transition: Energy efficiency audits, rooftop solar planning, and compressed air savings.
  • RoHS & REACH Compliance: Material testing, laboratory declarations, and halogen-free validations.
  • E-Waste Governance: Certified recycling partner networks and compliance with Central Pollution Control Board (CPCB).
Focus: Sustainable Global Supply Chains
SKILLED HUMAN CAPITAL

People & Capability Building

Strengthen human capital, engineering capability, and floor supervisor execution alongside manufacturing capacity.

  • Technical Manpower: Sourcing and onboarding qualified SMT operators, QA inspectors, and toolmakers.
  • IPC Workmanship Training: Certified IPC-A-610 electronic assembly and soldering workmanship courses.
  • MSME Capability Programs: Productivity and quality improvement workshops for SME supply clusters.
  • Leadership Coaching: Shop floor supervisor development, KPI ownership, and root-cause analysis.
Focus: Technical Skills & Retention
INDUSTRY 4.0 & CYBERSECURITY

Digital & Technology Advisory

Safeguard plant intellectual property, harden connected machinery against cyber threats, and deploy AI yield analytics.

  • AI-Powered Manufacturing: Automated optical surface defect classification and predictive tool wear models.
  • Industrial Cybersecurity: OT/IT network segmentation, IEC 62443 audits, and PLC firewall protection.
  • Wi-Fi & Shop Floor Security: Enterprise WPA3 encrypted wireless networks and zero-trust device policies.
  • Smart Factory IoT: Real-time machine utilization sensors and cloud OEE dashboard integration.
Focus: Smart Factory Yield & IP Protection

Need Turnkey Operational Excellence or Plant Certification?

Our Virtual COO advisors and certified IATF/ISO lead auditors deploy on-site to build resilient, export-ready operational discipline.

Engage Our Advisory Team